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Monthly Archives: April 2015

07
Apr 2015
20

A Controller’s “Process” Goes From Wire Out to Wire In

Process Control Preliminaries controlguru

A controller seeks to maintain the measured process variable (PV) at set point (SP) in spite of unplanned and unmeasured disturbances. Since e(t) = SP — PV, this is equivalent to […]

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07
Apr 2015
42

Design and Tuning Recipe Must Consider Nonlinear Process Behavior

Process Control Preliminaries controlguru

Processes with streams comprised of gases, liquids, powders, slurries and melts tend to exhibit variations in behavior as operating level changes. This, in fact, is the very nature of a […]

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07
Apr 2015
26

Exploring the FOPDT Model With a Parameter Sensitivity Study

Software Modeling of Process Dynamics: Jacketed Stirred Reactor Case Study controlguru

Quantifying Dynamic Process Behavior Step 3 of the PID controller design and tuning recipe is to approximate process bump test data by fitting it with a first order plus dead […]

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07
Apr 2015
4

Modeling the Dynamics of the Jacketed Stirred Reactor with Software

Software Modeling of Process Dynamics: Jacketed Stirred Reactor Case Study controlguru

The control objective of the jacketed reactor case study, shown below and discussed in detailed in this article, is disturbance rejection. More specifically, we seek a controller design that will […]

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07
Apr 2015
24

Design Level of Operation for the Jacketed Stirred Reactor Process

Software Modeling of Process Dynamics: Jacketed Stirred Reactor Case Study controlguru

Like the heat exchanger and gravity drained tanks case studies, the jacketed stirred reactor is a self regulating processes. That is, the measured process variable (PV) naturally seeks a steady […]

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07
Apr 2015
4

Modeling Gravity Drained Tanks Data Using Software

Modeling Process Dynamics: Gravity Drained Tanks Case Study controlguru

We have investigated a graphical analysis method for fitting a first order plus dead time (FOPDT) dynamic model to step test data for both the heat exchanger and the gravity […]

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07
Apr 2015
9

Graphical Modeling of Gravity Drained Tanks Step Test

Modeling Process Dynamics: Gravity Drained Tanks Case Study controlguru

We have explored the manual mode (open loop) operation and behavior of the gravity drained tanks process and have worked through the first two steps of the controller design and […]

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07
Apr 2015
10

Dynamic “Bump” Testing Of The Gravity Drained Tanks Process

Modeling Process Dynamics: Gravity Drained Tanks Case Study controlguru

We introduced the gravity drained tanks process in a previous article and established that it displays a self regulating behavior. We also learned that it exhibits a nonlinear behavior, though […]

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07
Apr 2015
28

The Gravity Drained Tanks Process

Modeling Process Dynamics: Gravity Drained Tanks Case Study controlguru

Self Regulating vs Integrating Process Behavior This case study considers the control of liquid level in a gravity drained tanks process. Like the heat exchanger, the gravity drained tanks displays […]

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02
Apr 2015
22

Validating Our Heat Exchanger FOPDT Model

Graphical Modeling of Process Dynamics: Heat Exchanger Case Study controlguru

Over a series of articles, we generated step test data from a heat exchanger process simulation and then explored details of how to perform a graphical analysis of the plot […]

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